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High-Temperature Furnaces up to 1800 °C

]資料
如果您對該產(chǎn)品感興趣的話,可以 sendmsg
產(chǎn)品名稱: High-Temperature Furnaces up to 1800 °C
產(chǎn)品型號: HT 64/16 LB, LT HT 64/17 LB,
產(chǎn)品展商: 德國Nabertherm
產(chǎn)品文檔: 無相關文檔
簡單介紹
High-Temperature Furnaces up to 1800 °C 德國Nabertherm高溫爐 > 先進材料HT 64/16 LB, LT HT 64/17 LB, LT HT 64/18 LB, LT HT 04/16 HT 04/17 HT 04/18 HFL 16/16 HFL 16/17


High-Temperature Furnaces up to 1800 °C 的詳細介紹

Lift-Top and Lift-Bottom Furnaces up to 1800 °C
  High-Temperature Furnaces up to 1800 °C  High-Temperature Furnaces up to 1800 °C
  HT 276/17 LT HDB with manual table changing system and Debinding Package II HT 276/18 LTS with two ceramic retorts for sintering under protective gas
High-Temperature Furnaces up to 1800 °C

HT 64/17 LT

High-Temperature Furnaces up to 1800 °C

HT 680/17 LTS2 with table exchange system

High-Temperature Furnaces up to 1800 °C

All-round heating of the hood by means of molybdenum disilicide heating elements

High-Temperature Furnaces up to 1800 °C

High-temperature furnace HT 273/17S with table by transportable fork lift

HTC 64/14 LB or LT - HT 1440/17 LB

For charging complex settings we recommend lift-top or lift-bottom furnaces.
Also small workparts can be conveniently loaded on different layers. Up to an
application temperature of 1500 °C the furnaces are heated by SiC rods (HTC models).
For sintering temperatures above 1500 °C these furnaces with molybdenum disilicide
heating elements (HT models). Possible potential chemical interaction between the
charge and the heating method can also affect the selection of heating system.

The basic furnace comes with one table. Depending on the technical requirements
are equipped, a lift-top or lift-bottom version will be the choice. The system can be
expanded with one or more changeable tables, either manually or electrically driven.
Other additional equipment, like controlled cooling systems to short process cycles
or the addition of a debinding package for debinding and sintering in
 one process provide for tailored solution for individual needs.

  • Tmax 1400 °C or 1500 °C (HTC models with SiC rod heating)
  • Tmax 1600 °C, 1750 °C or 1800 °C (HT models with molybdenum disilicide heating elements)
  • Double-walled housing with fan cooling provides for low shell temperatures
  • Designed as lift-top furnace with driven hood (LT) or lift-bottom furnace
  • Gently running, low-vibration spindle drive or electrohydraulic drive for larger models
  • Safe and tight closing of the furnace due to labyrinth seal and sand cup
  • Heating from all four sides provides for good temperature uniformity
  • High-quality fiber insulation backed by special insulation
  • Side insulation constructed with tongue and groove blocks provides for low heat dissipation to the outside
  • Long-life roof insulation with special suspension
  • Furnace table with special bottom reinforcement to accommodate high charge weights
  • Motor-driven exhaust air flap in the furnace roof, switchable at the program
  • PLC controls with state-of-the-art touch panel as user interface
  • Over-temperature limit controller with manual reset for thermal protection class 2 in accordance
  • with EN 60519-2 as temperature limiter to protect the furnace and load

Additional equipment

  • Customized dimensions
  • Controlled cooling system with frequency-controlled cooling fan
  • Commissioning of the furnace with test firing and temperature uniformity
  • measurement (also with load) for the purpose of process optimization
  • Temperature measurement with thermocouples, types B and type S with automatic
  • pull-out device for precise control results in the low temperature range
  • Protective gas connection as well as sealing of the furnace housing to purge with protective gases
  • Manual or automatic gas supply systems
  • Gas supply system in the furnace chamber with ceramic bell jar, protective gas inlet
  • and outlet from below for better sealing when operating with protective gases and/or
  • to prevent from chemical interactions between the load and the insulation or the heating elements
  • Alternative table changing systems
  • Debinding Package I with passive safety package and monitoring of the underpressure in
  • the furnace chamber, exhaust gas fan, fresh air fan, preset underpressure in the
  • furnace chamber, controlled by Nabertherm controller P 300
  • Debinding Package II with passive safety concept
  • Emergency purging with nitrogen
  • Exhaust air and exhaust gas piping
  • Automatic changing system for thermocouple type S/B for precise measurement and
  • control quality at lowes temperatures, e.g. in combination with a debinding package
  • Thermal or catalytic exhaust cleaning systems
  • Process documentation, display and control via HiproSystems control system
Model Tmax Inner dimensions in mm Volume Outer dimensions in mm Supply Electrical Weight
  °C w d h in l W D H power/kW connection* in kg
HT 64/16 LB, LT 1600 400 400 400 64 950 1100 2350 36 three-phase 480
HT 166/16 LB, LT 1600 550 550 550 166 1100 1250 2500 42 three-phase 1100
HT 276/16 LB, LT 1600 1000 500 550 276 2000 1400 2500 50 three-phase 1200
HT 400/16 LB, LT 1600 1200 600 550 400 2200 1500 2500 72 three-phase 1300
HT 1000/16 LB, LT 1600 1000 1000 1000 1000 1600 2100 2800 146 three-phase 1500
HT 1010/16 LB, LT 1600 2150 600 800 1032 3200 1300 3400 156 three-phase 2000
HT 1440/16 LB, LT 1600                 three-phase  
                       
HT 64/17 LB, LT 1750 400 400 400 64 950 1100 2350 36 three-phase 480
HT 166/17 LB, LT 1750 550 550 550 166 1100 1250 2500 42 three-phase 1100
HT 276/17 LB, LT 1750 1000 500 550 276 2000 1400 2500 50 three-phase 1200
HT 400/17 LB, LT 1750 1200 600 550 400 2200 1500 2500 72 three-phase 1300
HT 1000/17 LB, LT 1750 1000 1000 1000 1000 1600 2100 2800 146 three-phase 1500
HT 1010/17 LB, LT 1750 2150 600 800 1032 3200 1300 3400 156 three-phase 2000
HT 1440/17 LB, LT 1750                 three-phase  
                       
HT 64/18 LB, LT 1800 400 400 400 64 950 1100 2350 on request three-phase 480
HT 166/18 LB, LT 1800 550 550 550 166 1100 1250 2500 on request three-phase 1100
HT 276/18 LB, LT 1800 1000 500 550 276 2000 1400 2500 on request three-phase 1200
HT 400/18 LB, LT 1800 1200 600 550 400 2200 1500 2500 on request three-phase 1300
HT 1000/18 LB, LT 1800 1000 1000 1000 1000 1600 2100 2800 on request three-phase 1500
HT 1010/18 LB, LT 1800 2150 600 800 1032 3200 1300 3400 on request three-phase 2000
HT 1440/18 LB, LT 1800 1800 800 1000 1440 2300 2900 3700 280 three-phase 2500
*Please see page 70 for more information about mains voltage
¹All dimensions without transformer housing, without hydraulic unit, and without switchgear cabinet

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High-Temperature Chamber Furnaces with Fiber Insulation up to 1800 °C
High-Temperature Furnaces up to 1800 °C  High-Temperature Furnaces up to 1800 °C
HT 16/16 HT 160/17 with catalytic afterburning system
High-Temperature Furnaces up to 1800 °C

HT 128/17 S with lift door for opening in hot state

High-Temperature Furnaces up to 1800 °C

Protection of heating elements against mechanical damage

High-Temperature Furnaces up to 1800 °C

Fresh air injection through perforated injection tubes with Debinding Package II

High-Temperature Furnaces up to 1800 °C

Display of pressure and volume flow with Debinding Package II

High-Temperature Furnaces up to 1800 °C

Retort with gas injection through the furnace bottom protects the furnace chamber against
contamination and/or prevents chemical interaction between the charge and heating elements

High-Temperature Furnaces up to 1800 °C

Gas supply system for protective gases

HT 04/16 - HT 450/18

The high-temperature chamber furnaces HT 04/16 - HT 450/18 have proven reliable over
many years in the lab and in the production of technical ceramics. Whether for bioceramics,
for sintering CIM components or for other processes up to a maximum temperature of 1800 °C,
these furnaces afford the optimal solution for the sintering process.

High-temperature chamber furnaces can either be insulated with fiber material or lightweight
refractory bricks. Furnaces with fiber insulation achieve significantly shorter heating up times
because of the low thermal mass. An insulation made of lightweight refractory bricks
(see HFL models on page 33), on the other hand, has the advantage of better chemical stability.

These furnaces can also be tailored to specific processes by means of a wide range of
additional equipment. The addition of a debinding package, for example, allows the use of
these models as combi furnaces for debinding and sintering in one process.
Thermal or catalytic exhaust cleaning equipment round up the system.

  • Tmax 1600 °C, 1750 °C or 1800 °C
  • Double-walled housing with fan cooling for low shell temperatures
  • Heating from both sides via molybdenum disilicide heating elements
  • High-quality fiber insulation backed by special insulation
  • Side insulation constructed with tongue and groove blocks provide for low heat dissipation to the outside
  • Long-life roof insulation with special suspension
  • Chain-guided parallel swivel door for defined opening and closing of the door without destroying the insulation
  • Labyrinth sealing ensures the least possible temperature loss in the door area
  • Specially reinforced furnace floor for accommodating high charge weights for model HT 40 and above
  • Exhaust air opening in the furnace roof
  • Heating elements switched via SCR‘s
  • Over-temperature limit controller with manual reset for thermal protection class 2
  • in accordance with EN 60519-2 as temperature limiter to protect the furnace and load

Additional equipment

  • Customized dimensions
  • Controlled cooling system with frequency-controlled cooling fan
  • Commissioning of the furnace with test firing and temperature uniformity measurement
  • (also with load) for the purpose of process optimization
  • Temperature measurement with thermocouples, types B and type S with automatic
  • pull-out device for precise control results in the low temperature range
  • Protection grid in front of the heating elements to prevent mechanical damages
  • Protective gas connection as well as sealing of the furnace housing to purge with protective gases
  • Manual or automatic gas supply system
  • Gas supply system in the furnace chamber with ceramic bell jar, protective gas inlet
  • and outlet from below for better sealing when operating with protective gases and/or
  • to prevent from chemical interactions between the load and the insulation or the heating elements
  • Parallel swivel door opening upwards, also motor driven
  • Motorized exhaust air flap, switchable via the program
  • Debinding Package I with passive safety package and monitoring of the underpressure
  • in the furnace chamber, exhaust gas fan, fresh air fan, preset
  • underpressure in the furnace chamber, controlled by Nabertherm controller P 300
  • Debinding Package II with passive safety concept
  • Emergency purging with nitrogen
  • Exhaust air and exhaust gas piping
  • Thermal or catalytic exhaust cleaning systems
  • Process documentation, display and control via HiproSystems control system
Model Tmax Inner dimensions in mm Volume Outer dimensions in mm Supply Electrical Weight
  °C w d h in l W D H power/kW connection* in kg
HT 04/16 1600 150 150 150 4 610 470 1400 5.2 three-phase¹ 150
HT 08/16 1600 150 300 150 8 610 610 1400 8.0 three-phase¹ 200
HT 16/16 1600 200 300 260 16 710 650 1500 12.0 three-phase¹ 270
HT 32/16 1600 200 600 260 32 710 930 1500 18.0 three-phase 350
HT 40/16 1600 300 350 350 40 810 710 1610 12.0 three-phase 380
HT 64/16 1600 400 400 400 64 1020 840 1700 18.0 three-phase 550
HT 128/16 1600 400 800 400 128 1020 1250 1700 26.0 three-phase 750
HT 160/16 1600 500 550 550 160 1140 1020 1900 21.0 three-phase 800
HT 276/16 1600 500 1000 550 276 1140 1470 1900 36.0 three-phase 1100
HT 450/16 1600 500 1150 780 450 1140 1620 2060 64.0 three-phase 1500
                       
HT 04/17 1750 150 150 150 4 610 470 1400 5.2 three-phase¹ 150
HT 08/17 1750 150 300 150 8 610 610 1400 8.0 three-phase¹ 200
HT 16/17 1750 200 300 260 16 710 650 1500 12.0 three-phase¹ 270
HT 32/17 1750 200 600 260 32 710 930 1500 18.0 three-phase 350
HT 40/17 1750 300 350 350 40 810 710 1610 12.0 three-phase 380
HT 64/17 1750 400 400 400 64 1020 840 1700 18.0 three-phase 550
HT 128/17 1750 400 800 400 128 1020 1250 1700 26.0 three-phase 750
HT 160/17 1750 500 550 550 160 1140 1020 1900 21.0 three-phase 800
HT 276/17 1750 500 1000 550 276 1140 1470 1900 36.0 three-phase 1100
HT 450/17 1750 500 1150 780 450 1140 1620 2060 64.0 three-phase 1500
                       
HT 04/18 1800 150 150 150 4 610 470 1400 5.2 three-phase¹ 150
HT 08/18 1800 150 300 150 8 610 610 1400 9.0 three-phase¹ 200
HT 16/18 1800 200 300 260 16 710 650 1500 12.0 three-phase¹ 270
HT 32/18 1800 200 600 260 32 710 930 1500 18.0 three-phase 350
HT 40/18 1800 300 350 350 40 810 710 1610 12.0 three-phase 380
HT 64/18 1800 400 400 400 64 1020 840 1700 18.0 three-phase 550
HT 128/18 1800 400 800 400 128 1020 1250 1700 26.0 three-phase 750
HT 160/18 1800 500 550 550 160 1140 1020 1900 21.0 three-phase 800
HT 276/18 1800 500 1000 550 276 1140 1470 1900 36.0 three-phase 1100
HT 450/18 1800 500 1150 780 450 1140 1620 2060 64.0 three-phase 1500
¹Only heating between two phases *Please see page 70 for more information about mains voltage

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Chamber Furnaces with Refractory Insulation up to 1700 °C
  High-Temperature Furnaces up to 1800 °C  High-Temperature Furnaces up to 1800 °C
  HFL 160/17 with gas supply system HFL 295/13 with lift door and transformer in stand, customer-specific design
High-Temperature Furnaces up to 1800 °C

Gas supply system for HFL 160/17

High-Temperature Furnaces up to 1800 °C

Protection grid in front of heating elements prevent against mechanical damages

HFL 16/16 - HFL 160/17

The HFL 16/16 HFL 160/17 product line is characterized by its lining with robust light weight
refractory bricks. Compared with the fiber-insulated models of the HT product line, these
furnaces are recommended when high charge weights have to be sintered. In most cases
lightweight refractory brick insulation is also significantly more resistant to gas emissions occurring during heat treatment.

Standard equipment like HT models, except:

  • Tmax 1600 °C or 1700 °C
  • Sturdy lightweight refractory bricks and special backing insulation
  • Furnace floor made of lightweight refractory bricks accommodates high charge weights

Additional equipment like HT models

Model Tmax Inner dimensions in mm Volume Outer dimensions in mm Supply Electrical Weight
  °C w d h in l W D H power/kW connection* in kg
HFL 16/16 1600 200 300 260 16 770 830 1550 12 three-phase¹ 500
HFL 40/16 1600 300 350 350 40 880 880 1710 12 three-phase 660
HFL 64/16 1600 400 400 400 64 980 930 1830 18 three-phase 880
HFL 160/16 1600 500 550 550 160 1090 1080 2030 21 three-phase 1140
                       
HFL 16/17 1700 200 300 260 16 770 830 1550 12 three-phase¹ 530
HFL 40/17 1700 300 350 350 40 880 880 1710 12 three-phase 690
HFL 64/17 1700 400 400 400 64 980 930 1830 18 three-phase 920
HFL 160/17 1700 500 550 550 160 1090 1080 2030 21 three-phase 1190
¹Only heating between two phases *Please see page 70 for more information about mains voltage

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Gas-Fired Chamber Furnaces up to 1600 °C
High-Temperature Furnaces up to 1800 °C   
HTB 645/17  
High-Temperature Furnaces up to 1800 °C

 

The gas-fired high-temperature furnaces of the HTB product line are specially developed for
applications requiring fast heating up ramps. Gas-fired furnaces are preferred also if inflammable
gases are produced in large amounts during the process. A large content of the gas emissions are
already burned in the furnace chamber, so that downstream equipment like thermal and catalytic
exhaust cleaners can accordingly be downsized. The furnaces are insulated with highly heat-resistant
and long-life lightweight refractory brick insulation or fiber materials.

  • Tmax 1600 °C
  • Customized furnace dimensions
  • Powerful, sturdy high-speed burners with pulse control and special
  • flame guidance in the furnace chamber provide for good temperature uniformity
  • Operation with natural gas, propane or liquified gas
  • Fully automatic PLC control of the temperature, including monitoring of the burner function
  • Gas fittings according to DVGW (German Technical and Scientific
  • Association for Gas and Water) with flame monitoring and safety valve
  • Reduction-resistant fiber insulation with low heat storage provides for short heating and cooling times
  • Double-walled housing provides for low outside temperatures
  • Exhaust hood with fittings for further discharge of the exhaust gases
  • PLC control with touch panel as user interface

Additional equipment

  • Automatic lambda control to set the furnace atmosphere
  • Debinding package for debinding and sintering with corresponding safety technology
  • Exhaust air and exhaust gas piping
  • Recuperator burners
  • Thermal or catalytic exhaust cleaning systems
  • Process display and documentation via Nabertherm Control Center (NCC)
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